In an emergency, it is possible to speed up the production of two-color liquid silicone mold, but it also faces many challenges.
From the design point of view, if you want to speed up the progress, you can use the existing similar mold design scheme to modify it. By quickly screening the existing successful design cases, find the mold design that is similar to the current product shape, size and function, and then make local adjustments according to the special requirements of two-color silicone. For example, in determining the parting surface and the two-color molding structure, quickly determine a reasonable scheme based on experience to reduce the time for repeated experiments and design demonstration. At the same time, use advanced computer-aided design (CAD) software, use its rapid modeling and simulation analysis functions to optimize the structure of the mold to ensure that a feasible design scheme is obtained in a short time.
In the processing and manufacturing process, it is key to give priority to processing equipment and human resources. For the key components of two-color liquid silicone mold, such as the molding chamber and the two-color injection channel, high-precision CNC machining centers can be arranged for priority processing. These equipment can shorten the processing time as much as possible through optimized processing paths and efficient cutting parameters while ensuring processing accuracy. At the same time, increase the working hours of skilled workers or deploy more workers to participate in production to ensure that each processing link can be closely connected. For example, in the rough processing and finishing stages of the mold, two groups of workers are arranged to work in turns to achieve 24-hour uninterrupted production.
However, speeding up the production schedule may also bring some problems. On the one hand, the processing cost may increase. Emergency production may require additional overtime pay, expedited equipment usage fees, etc. On the other hand, quality risks will also increase accordingly. In the rapid production process, some processing accuracy problems may be ignored due to rushing, or the mold assembly process may not be detailed enough, thus affecting the performance and life of the mold.
In order to minimize these risks, while speeding up the production schedule, it is necessary to strengthen quality monitoring. Increase the frequency of quality inspections, such as performing precision inspections after each key processing step, and promptly discover and correct problems. In addition, after the mold is assembled, a simulated two-color silicone molding test is carried out to ensure that the mold can work normally and meet the product quality requirements. Only under the premise of effectively balancing progress and quality can the rapid production of Two-color liquid silicone mold in an emergency be truly achieved.
